Perancangan dan Implementasi Sistem Kontrol dan Monitoring Suhu serta Tekanan Thermal Oil Heater di PT Timah Industri
DOI:
https://doi.org/10.30736/je-unisla.v11i2.1632Abstract
Thermal Oil Heater (TOH) merupakan sistem pemanas industri yang membutuhkan pengendalian suhu dan tekanan secara akurat untuk menjaga efisiensi dan keselamatan operasi. Penelitian ini bertujuan merancang dan mengimplementasikan sistem kontrol dan monitoring suhu serta tekanan TOH yang menggunakan PLC Siemens S7-1200 sebagai pengendali sistem dan HMI Weintek MT8102iE sebagai media pemantauan. Metode penelitian ini menggunakan pendekatan Research and Development (R&D) dengan model pengembangan ADDIE, meliputi perancangan perangkat keras dan perangkat lunak, integrasi sensor suhu dan tekanan, serta pengujian fungsional dan kinerja sistem. Sensor thermocouple tipe K digunakan untuk pengukuran suhu input, output, dan chimney, sedangkan temperature transmitter dan pressure transmitter digunakan untuk pengukuran suhu dan tekanan sistem. Hasil pengujian diperoleh bahwa sistem mampu menampilkan parameter suhu dan tekanan secara real-time melalui HMI. Uji kinerja pada suhu input diperoleh 252–267°C, output 245–274°C, dan chimney 244–272°C dengan selisih ±0,2°C, serta tekanan input 2,2–3,7 bar dan output 1,1–1,7 bar. Sistem yang dikembangkan terbukti berfungsi secara efektif dan dapat dikembangkan lebih lanjut melalui integrasi monitoring jarak jauh berbasis jaringan industri.
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Copyright (c) 2026 Maulana Idris Kamal, Usman Nursusanto, Muhammad Miftachurrohman
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